Rotary die cutting is a type of cutting process used to cut materials such as paper, cardboard, plastics, leather and fabrics. It uses a rotary tool with a cylindrical or round cutting blade that rotates around an axis to create precise cuts. This process can be used for both linear and contoured shapes, meaning it is ideal for creating intricate designs. To keep the shape consistent and accurate, the material being cut must remain still while the rotary wheel moves along the length of it.

Less Labor Intensive and Requires Fewer Setup Steps

The advantages of using rotary die cutting include its precision and speed; as well as its ability to produce detailed patterns in a fraction of the time that other methods require. Rotary cutting also allows for variable-length production runs, meaning that you can produce multiple pieces with different dimensions in one pass. Additionally, it is less labor intensive and requires fewer setup steps than other types of cutting processes; therefore, it is often more cost-effective.

Generate a Lot of Waste Materials

However, the primary disadvantage of die rotary cutting is that it can be difficult to create complex shapes due to its limited flexibility. In addition, the quality of the cuts may vary depending on the material being cut and how sharp the blade is. Moreover, this process also tends to generate a lot of waste materials since an entire roll must be fed into the machine for each job. For these reasons, it’s important to consider whether rotary die cut work will meet your needs before committing to the process. 

Complex Designs and Longer Production Runs

Overall, this kind of cutting is an efficient and cost-effective way to create detailed patterns in materials such as paper, cardboard, plastics, leather and fabrics. For short-run jobs that require intricate shapes and details, it can be a great option. However, for more complex designs or longer production runs, other methods may be more suitable. Ultimately, it’s important to determine your needs before choosing which type of cutting process is right for you. Contact Evans Evco today to find out more!